On January 17, 2018, I started work on Mjolnir, what I figured would be the easiest or at least most forgiving part of a female Thor cosplay. In and around various other projects, I built an external framework, filled it with foam, and watched it explode awkwardly out badly-joined seams. On March 26, I gave it up as a bad idea.
Version 2 started off on May 27th, using a solid core this time: two yoga blocks. I carved a channel for the handle, used a butter knife blade to ensure it would all stay together (this was before I knew about contact cement), and filled in the gap with caulk and extra EVA foam strips.
Version 2 started off on May 27th, using a solid core this time: two yoga blocks. I carved a channel for the handle, used a butter knife blade to ensure it would all stay together (this was before I knew about contact cement), and filled in the gap with caulk and extra EVA foam strips.